Structure

REV ION Logo Choosing Your StructureUnderstanding the role of each component is key to building a robust robot.
View MAXTube
The Foundation
MAXTube

MAXTube

Pre-drilled tubing with #10 clearance holes on a 0.5in pitch. MAX Pattern versions integrate 2in repeated MAXSpline bores.

Best for: Chassis frames and arms where 1:1 power transmission is required.
View Extrusion
Infinite Adjustment
1in Extrusion

1in Extrusion

Extruded rectangular rail that features t-slots that allow for brackets to be adjusted to any position along the rail.

Best for: Adjustable mechanism mounting and intake prototypes.
View MAXSpline
Torque Transfer
MAXSpline Shaft

MAXSpline Shaft

1in ID shaft that transfers torque directly into MAXTube and MAX Pattern bearings. Used for live or dead axle applications.

Best for: Large pivots and heavy mechanism shafts.
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Structural Connections
Plates & Brackets

Plates & Brackets

Flat plates and angled brackets featuring MAXSpline bores on a 0.5in grid.

Best for: Chassis reinforcement and joining tubing sections quickly.
View MAXComposite
Advanced Material
MAXComposite

MAXComposite

Impact-resistant self-reinforced polypropylene designed for high strength applications.

Best for: Lightweight belly pans and mechanism side plates.
View Polycarbonate
Versatile Sheet
Polycarbonate

Polycarbonate

Clear and impact-resistant plastic sheeting for robot protection and intake flexibility.

Best for: Intakes needing flexibility and visibility.

Looking for build guides, CAD examples, & more?

CHECK OUT REV ION Documentation

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  • MAXSpline Shafts - 47in

    MAXSpline Shafts - 47in

    L242.99 - L405.04
    The MAXSpline Shaft - (REV-21-2520) is compatible with the REV ION System. The shaft is an extruded aluminum MAXSpline that provides a high strength alternative to 1/2in hex shaft that can interface...
    Qty in Cart: 0
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    Price:
    L242.99 - L405.04
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  • 3/8in Nut Strips

    3/8in Nut Strips

    L111.48 - L394.93
    3/8 Nut Strips are compatible with the REV ION System featuring convenient 1/2in spaced #10-32 threaded holes that are inline with each other allowing easy fastening of aligned plates and structure...
    Qty in Cart: 0
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    Price:
    L111.48 - L394.93
    Subtotal:
  • MAXSpline Brackets

    MAXSpline Brackets

    L55.64 - L111.48
    MAXSpline Brackets are compatible with the REV ION System and are designed to mount to pieces of MAXTube - 2x1 - MAX Pattern while maintaining proper pattern spacing. Specifications Material:...
    Qty in Cart: 0
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    Price:
    L55.64 - L111.48
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  • 1in Brackets

    1in Brackets

    L70.81 - L222.75
    1in Brackets are compatible with the REV ION System and feature #10 clearance holes on a 1/2in pitch. Using these brackets with any of our MAXTube
    Qty in Cart: 0
    Quantity:
    Price:
    L70.81 - L222.75
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  • Dead Axle Tube - 3/4in - 36in

    Dead Axle Tube - 3/4in - 36in

    REV-21-2510
    L283.45
    Dead Axle Tube is compatible with the REV ION System and can be used with 3/4in Needle Bearing Carrier (REV-21-2385) and MAXSpline Shaft (REV-21-2520) as the dead axle in a dead axle roller. Can also...
    Qty in Cart: 0
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    Price:
    L283.45
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  • MAXComposite Sheets

    MAXComposite Sheets

    L3,037.83 - L4,557.26
    REV has introduced MAXComposite in two thickness options, making this high performance material accessible to everyone. MAXComposite is designed for applications requiring strength, impact...
    Qty in Cart: 0
    Price:
    L3,037.83 - L4,557.26
    Subtotal:
  • MAX Pattern Plates

    MAX Pattern Plates

    L55.64 - L329.17
    MAX Pattern Plates are compatible with the REV ION System and feature the all-new MAX Pattern: a MAXSpline bore surrounded by #10 clearance holes on a 0.5in grid. The plates are available in various...
    Qty in Cart: 0
    Quantity:
    Price:
    L55.64 - L329.17
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  • 1in Extrusion - 4ft

    1in Extrusion - 4ft

    L405.04 - L440.45
    1in Extrusion is compatible with the REV ION System. It’s a 1in x 1in square extruded aluminum tube, with slots designed to fit standard #10 hardware rather than expensive t-nuts. Take your robot...
    Qty in Cart: 0
    Price:
    L405.04 - L440.45
    Subtotal:
  • Polycarbonate Sheets

    Polycarbonate Sheets

    L222.75 - L1,519.02
    REV Polycarbonate Sheets are lightweight, clear, and impact-resistant plastic sheets for robot construction, prototyping, covers, guards, sponsor panels, intake surfaces, funnels, and other custom...
    Qty in Cart: 0
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    Price:
    L222.75 - L1,519.02
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  • MAXTube Internal Supports

    MAXTube Internal Supports

    L394.93 - L526.64
    MAXTube Internal Supports are compatible with the REV ION System and facilitate bolt-through assembly within a MAXTube without causing permanent deformation. Crucial for ensuring structurally sound...
    Qty in Cart: 0
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    Price:
    L394.93 - L526.64
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  • ION Motor Mounting Blocks

    ION Motor Mounting Blocks

    L648.03
    The ION Motor Mounting Blocks family offers two options for securely mounting motors and supporting extended shafts within robot mechanisms. Both versions use aluminum plates with integrated...
    Qty in Cart: 0
    Quantity:
    Price:
    L648.03
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  • Adjustable Tube Mount - 2 Pack

    Adjustable Tube Mount - 2 Pack

    REV-21-4016-PK2
    L202.52
    The Adjustable Tube Mount is a precision machined aluminum bracket designed to give teams fine control over how 2x1 MAXTube attaches to robot structure. Three center counterbored holes allow a...
    Qty in Cart: 0
    Quantity:
    Price:
    L202.52
    Subtotal:
  • 1in Basic Corner Bracket - 2 Pack

    1in Basic Corner Bracket - 2 Pack

    REV-21-3293-PK2
    L162.06
    The 1in Basic Corner Bracket is a compact, low profile solution for strengthening MAXTube joints or adding simple mounting points where space is limited. Its 5mm thick aluminum construction provides...
    Qty in Cart: 0
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    Price:
    L162.06
    Subtotal:
  • 1in Angled Corner Bracket - 2 Pack

    1in Angled Corner Bracket - 2 Pack

    REV-21-3291-PK2
    L162.06
    The 1in Angled Corner Bracket is a compact, heavy duty solution for reinforcing MAXTube joints and building rigid structures in tight spaces. Its 5mm thick aluminum body provides consistent strength,...
    Qty in Cart: 0
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    Price:
    L162.06
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  • MAXTube Endcaps

    MAXTube Endcaps

    L111.48 - L157.00
    MAXTube Endcaps are designed for seamless integration with the REV ION System, providing a simple and effective solution for joining two or more MAXTube extrusions. These endcaps are pre-tapped for...
    Qty in Cart: 0
    Quantity:
    Price:
    L111.48 - L157.00
    Subtotal:
  • MAXSpline Shaft Endcaps

    MAXSpline Shaft Endcaps

    L111.48 - L308.94
    MAXSpline Shaft Endcaps are compatible with the REV ION System and transform your MAXSpline Shaft extrusion into a live axle driven by a 1/2in Hex shaft. MAXSpline Shaft Endcaps come in two different...
    Qty in Cart: 0
    Quantity:
    Price:
    L111.48 - L308.94
    Subtotal:
  • Tube Nuts for 3/4in Dead Axle Tube

    Tube Nuts for 3/4in Dead Axle Tube

    L222.75
    Tube Nuts for 3/4in Dead Axle Tube are compatible with the
    Qty in Cart: 0
    Quantity:
    Price:
    L222.75
    Subtotal:
  • ION Motor Brackets

    ION Motor Brackets

    L91.04 - L222.75
    These ION Motor Brackets are compatible with the REV ION System. The ION UltraPlanetary Face Mount Bracket (REV-21-2046)
    Qty in Cart: 0
    Quantity:
    Price:
    L91.04 - L222.75
    Subtotal:
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